Complete Battery Testing Solutions
Electric and Hybrid Electric Vehicle Battery Testing

Turn-key testing platforms and including: regenerative battery cyclers, dynamic automation, high common mode cell voltage monitoring, and Emerald control software with advanced scripting language

Back-to-Grid Load Bank Specifications
Nominal power output 40kW, 75kW, 100kW, 160kW, 250kW, 320kW, 400kW, 500kW (Other values on request)
Rectifier type IGBT, PWM, galvanic isolated
Power factor at nominal power λ> 0.99
AC-Input voltage/ AC-Input frequency 380 / 400 / 440 / 480 / 500 / 690 V ± 10 %, 3-phase, (N), PE, 50 / 60 Hz ± 6 %
Output voltage min 5V up to various maximums: 200V/400V/600V/800V/1000V
Output current various maximums: ±600, ±800, ±1000
Control accuracy voltage 0.1% fs,  current 0.1% fs
Voltage ripple (at > 10V) ≤ 0.1% fs rms
Current ripple (at > 10V) ≤ 0.1% fs rms
Typical current rise time < 1ms (for 800V system)
Stand-alone interface Analog 0 - 10V / CAN-Bus (Reaction time CAN-Bus max. 10 ms; sampling frequency 100Hz) Option: Profibus, Modbus, Ethercat, Ethernet
Overall efficiency at nominal voltage/ nominal power up to 100kW: 94% >100kW: 95%
Allowable ambient temperature 0 to 40°C
Cooling forced air cooling
Cabinet dimensions (W x D x H)
<=100kW: 1400mm x 800mm x 1800mm 
>100kW to 320kW: 2400mm x 800mm x 1800mm
320kW+: 3600mm x 800mm x 1800mm
Recommended setbacks 200mm from walls, 300mm from ceiling
Protection class IP20
Acoustic level (for IP20 enclosure) 71 to 78 db (A)

Greenlight also offers  Automated Battery Assembly Equipment and Lithium Cell Conditioning Cabinets.

Battery Test System Features and Options

For more information, or to request a quote please contact our sales team:


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